Ahmedabad, Gujarat
25+ Years Experience
Exports to 25+ Countries
GMP / cGMP / WHO-GMP
350+ Installations

Premium Tube Filling Machine in Ahmedabad, Gujarat, India

Trusted tube filling machine supplier and exporter of automatic, semi-automatic, aluminum, plastic, lami-tube, and metal tube filling machines for pharmaceutical ointments, creams, gels, sunscreens, ayurvedic balms, dental gels, and cosmetic-OTC products. SS 304 contact parts, servo-driven volumetric filling, interchangeable sealing stations (hot-air, ultrasonic, crimp-fold), and inline batch coding.

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25+

Years in Business

350+

Pharma Installations

25+

Export Countries

4.8★

Customer Rating (147 reviews)

5000+

Sq. Ft. Mfg. Facility

ISO

9001:2015 Certified

Tube Filling Machine Supplier & Exporter in India

Pharma Machinery India is a leading tube filling machine supplier in Ahmedabad, Gujarat, with a state-of-the-art SS fabrication facility, in-house design team, and 25+ years of experience building topical packaging equipment. We are also a trusted tube filling machine exporter from India — our machines run in 25+ countries across the Middle East, Africa, South-East Asia, and Latin America.

Our tube filling machine range covers six variants — automatic, semi-automatic, aluminum, plastic, lami-tube, and metal tube fillers — engineered to meet cGMP, WHO-GMP, and USFDA design standards. SS 304 contact parts, sanitary fittings, servo-driven volumetric filling, interchangeable sealing stations (hot-air, ultrasonic, crimp-fold), inline batch coding, and recipe management come standard on pharma-grade models.

Whether you run a small ayurvedic unit in Surat, a dermatology plant in Hyderabad, a USFDA export facility in Bangalore, or a contract manufacturer in Africa, we engineer a tube filling machine that fits your tube material, your output, and your regulatory environment.

📍 Supply & Export Hub: GIDC Industrial Estate, Ahmedabad, Gujarat — India. We supply and export tube filling machines pan-India and to 25+ countries with on-site installation, commissioning, IQ/OQ validation, and operator training.

On This Page (Table of Contents)

  1. Introduction
  2. What is a Tube Filling Machine?
  3. How does a Tube Filling Machine work?
  4. Types of Tube Filling Machines
  5. When to choose which Tube Filling Machine
  6. Where is a Tube Filling Machine used in pharma?
  7. Why choose our Tube Filling Machine
  8. Technical specifications
  9. Machine Gallery
  10. Frequently Asked Questions
  11. Get a Quote in 24 Hours

What is a Tube Filling Machine?

A Tube Filling Machine is a pharmaceutical packaging machine that fills and seals collapsible tubes — aluminum, plastic, or laminated — with products like ointments, creams, gels, lotions, and topical pharma preparations. In pharma plants it is used in topical, dermatology, dental, and cosmetic-OTC lines to deliver accurate dose, hermetic tail seal, and batch coding on every tube.

Modern tube filling machines are built in SS304 stainless steel with a PLC + HMI control system, servo-driven volumetric filling, and interchangeable sealing stations (hot-air, ultrasonic, or crimp-fold). They integrate with upstream product-prep vessels and downstream cartoning lines.

The core job of a tube filling machine is to deliver the right fill weight, with a leak-proof tail seal, on the right tube, every single time — without wastage, misalignment, or seal failure.

How does a Tube Filling Machine work?

A tube filling machine automates tube loading, orienting, filling, sealing, and coding in a continuous rotary or linear index. Here is the step-by-step process:

1

Tube loading

Empty tubes are auto-loaded from a vibratory bowl or magazine into tube holders on a rotary indexing table.

2

Tube orientation

A photo-eye or mechanical orienter aligns the tube seam or print mark so the tube sits correctly in the holder.

3

Tube registration

An optional registration station prints or reads a pre-printed registration mark for label alignment.

4

Cleaning / pre-treatment

For laminated tubes, an air-jet or pre-heater prepares the seal area for hot-air bonding.

5

Filling

A precision nozzle dispenses the product into the tube using a servo-driven volumetric pump or peristaltic head. Fill weight is recipe-controlled and accurate to ±1%.

6

Tail sealing

Plastic / lami tubes are heat-sealed (hot-air) or ultrasonically sealed. Aluminum tubes are folded and crimped with batch number embossed in the fold.

7

Batch coding

An inkjet or laser coder prints batch number, MRP, and manufacturing date on the tube tail or crimp.

8

Trimming & ejection

The sealed tube tail is trimmed, the tube is released from the holder, and discharged to a collection tray or downstream cartoner.

The entire filling sequence is PLC-controlled. The HMI lets the operator store fill-weight recipes, switch tube sizes with quick-change parts, view real-time output and rejection counts, and switch products with a single tap.

Types of Tube Filling Machines (with Specifications)

We supply six main types of tube filling machines for the pharmaceutical industry. The right choice depends on your tube material, output target, and seal format. Below is an honest, type-by-type comparison.

Automatic Tube Filling Machine

Most Common. The automatic tube filling machine is the workhorse of pharma topical lines. It runs hands-free on a rotary indexing table, fills tubes with servo-controlled volumetric accuracy, seals, codes, and trims — all in one pass.

  • Output: 30–200 tubes per minute
  • Tube Diameter: 10 mm–50 mm
  • Tube Length: 50 mm–250 mm
  • Fill Volume: 1 g–250 ml
  • Fill Accuracy: ±1% with a servo-controlled volumetric filling system
  • Sealing Method: Interchangeable hot-air sealing, ultrasonic sealing or crimp-folding system
  • Coding: In-line inkjet or laser batch-coding system
  • Contact Parts: SS304 stainless steel
  • Control System: PLC with colour HMI touchscreen
  • Power Supply: 415 V AC, 3-phase, 50 Hz

Best For: Pharmaceutical ointments, creams, gels, dermatology products and Ayurvedic balms

Semi-Automatic Tube Filling Machine

Startup Friendly. A semi-automatic tube filling machine is the right starting point for MSMEs, ayurvedic units, and small-batch topical lines. The operator manually loads each tube, and the machine fills, seals, and codes it automatically.

  • Output: 8–25 tubes per minute, depending on operator efficiency
  • Tube Diameter: 10 mm–50 mm
  • Tube Length: 50 mm–250 mm
  • Fill Volume: 1 g–250 ml
  • Fill Accuracy: ±1.5%
  • Sealing Method: Hot-air sealing for plastic and laminated tubes or manual crimp sealing for aluminium tubes
  • Operation: Manual tube loading with foot-pedal-activated filling and sealing cycle
  • Power Supply: 230 V AC, single-phase

Best For: Startups, pilot plants, Ayurvedic manufacturing units and small-batch pharmaceutical production

Aluminum Tube Filling Machine

For Aluminum Tubes. The aluminum tube filling machine is purpose-built for collapsible aluminum tubes. It uses a fold-crimp sealing head that mechanically folds the tube tail and embosses the batch number into the crimp — the gold standard for sterile and preservative-free topical preparations.

  • Output: 30–120 tubes per minute
  • Tube Material: Pure aluminium tubes with epoxy or phenol lacquer coating
  • Tube Diameter: 13 mm–35 mm
  • Sealing Method: Mechanical folding and crimping with a 4-jaw or 6-jaw sealing system
  • Batch Coding: Batch details embossed directly into the crimp without ink or smudging

Best For: Sterile ophthalmic ointments, antifungal creams and preservative-free gels

Plastic Tube Filling Machine

For Plastic Tubes. The plastic tube filling machine uses hot-air sealing to bond the tail of a polyethylene (PE) or polypropylene (PP) tube. It is the workhorse for cosmetic-OTC creams, ayurvedic balms, and hair-gel lines where lightweight plastic tubes are preferred.

  • Output: 40–150 tubes per minute
  • Tube Material: PE, PP and multi-layer plastic tubes
  • Tube Diameter: 16 mm–50 mm
  • Sealing Method: Hot-air sealing at an operating temperature of 300°C–400°C
  • Cooling: Integrated in-line air-cooling station for stable tube sealing
  • Batch Coding: In-line continuous inkjet or thermal inkjet batch-coding system

Best For: Cosmetic and OTC creams, Ayurvedic balms, hair gels and face-wash tubes

Lami-Tube Filling Machine

Premium Format. The lami-tube filling machine handles laminated tubes (ABL — aluminum barrier laminate, and PBL — plastic barrier laminate). It is the regulator-preferred format for high-barrier, export-grade pharma ointments where the product must not interact with aluminum.

  • Output: 40–180 tubes per minute
  • Tube Material: ABL aluminium barrier laminate and PBL plastic barrier laminate tubes
  • Tube Diameter: 13 mm–50 mm
  • Sealing Method: Hot-air sealing with a laminate-specific temperature profile
  • Seal Width: Customizable seal width from 4 mm–8 mm

Best For: Export-grade steroid ointments, anti-acne gels and premium dermatology product lines

Metal Tube Filling and Sealing Machine

All-Metal Format. The metal tube filling and sealing machine is the heavy-duty workhorse for tin-collapsible metal tubes used in dental cements, veterinary ointments, and industrial pharma products. It uses a multi-jaw crimp seal with embossed batch coding.

  • Output: 20–80 tubes per minute
  • Tube Material: Tin, lead and aluminium collapsible metal tubes
  • Tube Diameter: 13 mm–50 mm
  • Sealing Method: Heavy-duty mechanical crimping with a 4-jaw or 6-jaw sealing system
  • Batch Coding: Batch details embossed directly into the tube crimp

Best For: Dental cements, veterinary ointments, industrial pharmaceutical products and export-grade metal tube packaging

When to choose which Tube Filling Machine

Choosing the right tube filling machine depends on your tube material, output target, and product viscosity. Use this honest decision guide:

  • Choose Semi-Automatic when your output is under 5,000 tubes/day and you want the lowest upfront cost for a small-batch line.
  • Choose Automatic when you run a continuous topical or dermatology line and need recipe-based tube changeover with servo fill control.
  • Choose Aluminum Tube Filler when your tube is pure aluminum and your product is sterile or preservative-free (ophthalmic ointments, anti-fungal creams).
  • Choose Plastic Tube Filler when your tube is PE / PP and your product is a cosmetic-OTC cream, balm, or hair gel.
  • Choose Lami-Tube Filler when you need a high-barrier ABL / PBL tube for export-grade ointments that must not contact aluminum.
  • Choose Metal Tube Filler when your tube is tin or lead collapsible metal — dental cements, veterinary, or industrial pharma.

Where is a Tube Filling Machine used in pharma?

The tube filling machine is the primary packaging station in topical and dermatology pharma plants. In pharma, it is used in:

Dermatology and topical lines
Ophthalmic gel lines
Cosmetic-OTC plants
Ayurvedic and herbal units
Dental product lines
Veterinary pharma
Personal care

Every tube filling machine is built at our Ahmedabad facility with a 12-month warranty and on-site installation support, including product trials on your actual tubes and formulation.

Why choose our Tube Filling Machine

We will not pretend to be the cheapest. What we promise is honest engineering — every tube filling machine we ship is matched to your tube, your product viscosity, and your audit requirement.

  • Servo Volumetric Filling: ±1% fill-weight accuracy across the batch, recipe-driven.
  • Interchangeable Sealing: Hot-air, ultrasonic, and crimp-fold stations on one platform.
  • Quick Changeover: Tool-free tube-holder change and HMI recipes for fast tube swaps.
  • PLC + HMI Control: Delta / Siemens with audit trail and recipe storage.
  • SS304 Build: Stainless steel frame and contact parts for pharma cleanroom compatibility.
  • Multi-Tube Format: Aluminum, plastic, lami, and metal tubes — one platform.
  • 1-Year Warranty: Comprehensive warranty with on-call service across India.
  • Spare Parts in Stock: 95% of spare parts dispatched within 48 hours.
  • CE / cGMP Documentation: IQ, OQ and PQ support with CE and cGMP documentation.
  • Export-Ready: Wooden export crating, INCOTERMS support, on-site installation.

Tube Filling Machine — General Specifications

The standard range across our tube filling machine variants. Custom configurations are available for unique tube formats, viscosities, and audit requirements. Contact our sales team for a tailored datasheet.

Parameter Standard Range
Product Name Tube Filling Machine
Machine Type Automatic, semi-automatic, aluminium, plastic, laminate or metal tube configuration
Output Speed 8–200 tubes per minute
Tube Material Aluminium, PE, PP, ABL, PBL, tin or lead tubes
Tube Diameter 10 mm–50 mm
Tube Length 50 mm–250 mm
Fill Volume 1 g–250 ml
Fill Accuracy ±1% with volumetric servo filling or ±0.5% with a peristaltic filling system
Sealing Method Hot-air sealing, ultrasonic sealing or mechanical fold-crimp sealing with a 4-jaw or 6-jaw system
Batch Coding In-line inkjet coding, laser coding or embossed crimp coding
Product Viscosity Range 1,000 cP–100,000 cP
Contact Parts SS304 stainless steel
Non-Contact Parts SS304 stainless steel or powder-coated mild-steel frame
Control System PLC with colour HMI from Delta, Siemens or Mitsubishi
Power Supply 415 V AC, 3-phase, 50 Hz or 230 V AC, single-phase
Air Requirement 4–6 bar oil-free compressed air
Documentation IQ, OQ and PQ support with CE and cGMP documentation
Warranty 12 months from the date of dispatch

Tube Filling Machine Photo Gallery

Real photos of tube filling machines manufactured in our Ahmedabad facility — installed at dermatology, ophthalmic gel, ayurvedic, cosmetic-OTC, and dental plants across India and abroad.

Automatic tube filling machine front view
Automatic Tube Filler — 120 TPM
Semi-automatic tube filling machine
Semi-Automatic Tube Filler
Aluminum tube filling and crimping machine
Aluminum Tube Crimper
Plastic tube filling machine with hot air sealing
Plastic Tube Hot-Air Sealer
Lami tube filling machine for ABL PBL tubes
Lami-Tube Filler (ABL/PBL)
Inkjet batch coding station on tube filler
Inline Batch Coding
Tube filling machine installed at dermatology plant
Installed at Dermatology Plant
Tube filling machine export crating
Export Crating — Shipment to Saudi Arabia

Frequently Asked Questions — Tube Filling Machine

Below are the most common questions we receive from buyers evaluating tube filling machine suppliers and exporters in Ahmedabad, Gujarat, and India. Have a different question? Send it to us here — we reply within 2 hours.

What is a Tube Filling Machine?

A Tube Filling Machine is a pharmaceutical packaging machine that fills and seals collapsible tubes — aluminum, plastic, or laminated — with products like ointments, creams, gels, lotions, and topical pharma preparations. In pharma plants it is used in topical, dermatology, and cosmetic-OTC lines to deliver accurate dose, hermetic seal, and batch code on every tube.

How does a Tube Filling Machine work?

A Tube Filling Machine works by auto-loading empty tubes into tube holders, orienting them, filling through a precision nozzle, sealing the tail (heat for plastic/lami, crimp/fold for aluminum), batch-coding, and trimming. The whole sequence is PLC + HMI controlled with servo-driven filling and indexing for high accuracy.

What are the different types of Tube Filling Machines?

The main types of tube filling machines are Automatic Tube Filling Machine, Semi-Automatic Tube Filling Machine, Aluminum Tube Filling Machine, Plastic Tube Filling Machine, Lami-Tube Filling Machine, and Metal Tube Filling and Sealing Machine. Choice depends on tube material, output speed, and seal format.

Which Tube Filling Machine is best for pharma?

For pharmaceutical applications, a GMP-compliant automatic tube filling and sealing machine with SS304 contact parts, servo-driven volumetric filling, hot-air or ultrasonic sealing, and an inline batch-coder is best. It handles aluminum, plastic, and laminated tubes with consistent fill weight, hermetic tail seal, and audit-ready batch records.

What is the price of a Tube Filling Machine in India?

A semi-automatic tube filling machine in India starts from around ₹2.5 lakh, while a fully automatic servo-driven aluminum and lami-tube filling and sealing machine can range from ₹6 lakh to ₹40 lakh depending on tube material, output speed, and sealing technology. Contact us for an exact quote.

What products can a Tube Filling Machine fill?

A tube filling machine can fill ointments, creams, gels, lotions, sunscreen, hair-gel, anti-fungal and anti-bacterial creams, steroid ointments, cosmetic-OTC preparations, ayurvedic balms, dental gels, intimate gels, and similar viscous or semi-viscous pharma and personal-care products. Viscosity range typically covers 1,000 cP to 100,000 cP.

Where is a Tube Filling Machine used in pharma?

A tube filling machine is used in pharmaceutical topical and dermatology lines, cosmetic-OTC plants, ayurvedic and herbal units (balm, cream, oil), dental and ophthalmic gel lines, and any plant that packages semi-solid pharma preparations in collapsible tubes.

Can a Tube Filling Machine handle aluminum and plastic tubes on the same line?

Yes. Modern automatic tube filling and sealing machines can be configured with interchangeable sealing stations — hot-air sealing for plastic and laminated tubes, fold-crimp sealing for aluminum tubes. Recipe-based changeover on the HMI lets the operator switch tube material in under 30 minutes.

What fill accuracy can a Tube Filling Machine achieve?

A servo-driven volumetric tube filling machine typically achieves ±1% fill-weight accuracy on products in the 1 g – 200 g range. Peristaltic filling configurations achieve ±0.5% for sterile and high-value topical preparations where dose consistency is regulatory-critical.

What is the warranty on your Tube Filling Machine?

Every tube filling machine from Pharma Machinery India ships with a 12-month comprehensive warranty covering the filling head, sealing station, PLC, and servo drives. Extended warranty and annual maintenance contracts (AMC) — including seal-jaw replacement — are available.

Do you offer installation and training for the Tube Filling Machine?

Yes. Our engineers provide on-site installation, commissioning, operator training, and product trials on your actual tubes anywhere in India or for export orders. Typical installation time is 2–5 days, including IQ/OQ documentation and recipe tuning on your formulation.

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Get a Tube Filling Machine Quote in 24 Hours

Tell us your tube material, fill volume, and product viscosity. Our Ahmedabad engineering team will send a detailed quotation with specs, lead time, and best price within 24 working hours.

Call: +91 96012 74176
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Tube Filling Machine Supplier & Exporter — Service Areas

Primary service area: Ahmedabad, Gujarat, India. We also supply and export tube filling machines to:

India: Ahmedabad • Surat • Vadodara • Rajkot • Bhavnagar • Jamnagar • Gandhinagar • Mehsana • Bharuch • Ankleshwar • Vapi • Mumbai • Pune • Nashik • Aurangabad • Nagpur • Indore • Bhopal • Hyderabad • Bengaluru • Chennai • Visakhapatnam • Vijayawada • Coimbatore • Kochi • Goa • Delhi • Noida • Gurgaon • Faridabad • Lucknow • Kanpur • Chandigarh • Ludhiana • Ambala • Jaipur • Jodhpur • Udaipur • Kolkata • Guwahati • Patna • Ranchi • Bhubaneswar.

International (Exports): UAE (Dubai, Abu Dhabi, Sharjah) • Saudi Arabia (Riyadh, Jeddah, Dammam) • Bangladesh • Sri Lanka • Nepal • Afghanistan • Egypt • Kenya • Nigeria • Ethiopia • South Africa • Tanzania • Uganda • Ghana • Vietnam • Philippines • Indonesia • Myanmar • Malaysia.