- What is a Double Head Auger Powder Filling Machine?
- How does a Double Head Auger Powder Filling Machine work?
- When to choose a Double Head Auger Powder Filling Machine
- Where is a Double Head Auger Powder Filling Machine used?
- Why choose our Double Head Auger Powder Filling Machine
- Technical specifications
- Frequently Asked Questions
What is a Double Head Auger Powder Filling Machine?
A Double Head Auger Powder Filling Machine is a high-speed version of an auger powder filler that uses two parallel auger dosing stations in a single frame. Each station fills one container at a time, doubling the output of a single head auger powder filling machine to 30 to 60 containers per minute on a similar footprint.
The two stations share a common SS316 hopper, a built-in HEPA-filtered dust extraction, a single PLC + HMI control panel, and a single conveyor. Operators control both heads from the same recipe, and both heads deliver identical ±0.5% to ±1% dose accuracy.
The purpose of a double head auger powder filling machine is clear: deliver twice the output of a single-head filler, on a similar footprint, with the same dose accuracy.
How does a Double Head Auger Powder Filling Machine work?
The double head auger filling cycle is a synchronised sequence of indexing, twin dosing, and out-feed steps. Here is the step-by-step process:
- Powder loading: Powder is poured into a shared SS316 hopper (50 L to 100 L). A variable-speed agitator keeps the powder free-flowing.
- Container in-feed: Empty containers are loaded on the infeed conveyor and indexed under the two auger nozzles in pairs.
- Twin servo auger dosing: Two independent servo motors drive the two augers a programmed number of turns. Powder is metered into both containers simultaneously.
- Nozzle retract: Both fill nozzles retract cleanly to avoid spillage, dust lift, and dose inaccuracy.
- Container out-feed: Filled containers exit on the conveyor to the capper, sealer, or check-weigher.
- Dust extraction (built-in): A built-in HEPA-filtered dust collector continuously pulls airborne powder out of the fill zone, keeping the operator environment clean.
The complete process is controlled by a PLC with an HMI touchscreen. Operators store recipes (powder type, dose per head, auger speed, agitation, vibration), and recall them with a single tap on the HMI. Both heads run from the same recipe for guaranteed consistency.
When to choose a Double Head Auger Powder Filling Machine
Choosing the right auger filler configuration saves both capex and floor space. Use this honest decision guide:
Choose Double Head
When your batch exceeds 25,000 containers per shift or you want headroom for future demand growth.
Choose Double Head + Agitator
When your powder is cohesive or has a tendency to bridge (e.g. fine ayurvedic churna, protein blends).
Choose Double Head + Check-Weigher
When you supply regulated markets and need documented dose verification on every container.
Choose Single Head instead
When your batch is under 15,000 containers per shift, you run multiple SKUs, or you change format frequently.
Where is a Double Head Auger Powder Filling Machine used?
A double head auger powder filling machine is the workhorse of high-volume pharmaceutical powder packaging. The pharmaceutical version is the strictest in build and documentation, but the same core machine is used in:
- Nutraceutical powders — protein powders, meal replacements, vitamin blends in HDPE jars.
- ORS & electrolyte powders — small sachets and pouches for paediatric and sports use.
- Ayurvedic churnas — herbal powders in jars and pouches.
- Dry syrups — antibiotic dry syrups in glass bottles (paired with a dry syrup powder filling line).
- Effervescent tablets — in powder or granular form.
- Topical powders — antifungal and medicated talc.
- Diagnostic reagents — buffer powders, kit reagents.
Our double head auger powder filling machines are installed across India and in 25+ export markets. Every machine is built at our Ahmedabad facility and dispatched with full IQ/OQ documentation on request.
Why choose our Double Head Auger Powder Filling Machine
We are not the largest powder filling brand in India, and we will not pretend to be. What we will say is that every double head auger powder filling machine we ship is engineered honestly — built for your product, not for a catalogue.
Twin Servo Auger Drives
Two independent servo motors with encoder feedback — ±0.5% to ±1% dose accuracy on both heads.
GMP-Compliant Build
SS316 contact parts, sanitary tri-clamp fittings, Ra ≤ 0.8 µm finish on product zones.
Built-in HEPA Dust Extraction
Localised exhaust with HEPA filtration keeps the fill zone clean and operator-safe.
Hopper Agitator
Variable-speed twin agitator breaks powder bridges and keeps the feed consistent for both heads.
Quick-Change Auger
Tool-free auger and tube changeover in under 10 minutes for dose range switches.
Recipe Management
Store 100+ recipes on PLC + HMI; recall with a single tap.
Optional Check-Weigher Reject
Inline check-weigher with auto-reject for out-of-spec containers.
PLC + HMI Control
Delta / Siemens platform with audit trail and 21 CFR Part 11 ready (optional).
IQ / OQ / PQ Documents
Full validation support for WHO-GMP, cGMP, and USFDA plants.
1-Year Warranty
Comprehensive warranty with on-call service across India.
Double Head Auger Powder Filling Machine — Technical Specifications
The table below lists the standard range. Custom configurations are available for larger doses, larger containers, or specific validation requirements. Contact our sales team for a tailored datasheet.
| Parameter | Standard Range |
|---|---|
| Product Name | Double Head Auger Powder Filling Machine |
| Machine Type | Dual-head machine with parallel auger dosing |
| Output Speed | 30–60 containers per minute |
| Filling Heads | 2 filling heads in a dual-head configuration |
| Dose Range | 5 g–5,000 g with interchangeable augers |
| Dose Accuracy | ±0.5% to ±1% of the set dose for each filling head |
| Auger Drive | Twin servo motors with closed-loop feedback control |
| Auger Sizes | Quick-change augers with 10 mm, 20 mm, 30 mm, 50 mm and 80 mm pitch options |
| Hopper Capacity | 50–100 litre SS316 hopper with twin powder-level sensors |
| Hopper Agitator | Built-in variable-speed twin agitator |
| Container Diameter | 20 mm–200 mm |
| Container Height | 40 mm–350 mm |
| Container Shape | Round, square or oval containers with customized change parts |
| Dust Extraction | Built-in HEPA-filtered dust-collection system |
| Reject System | Optional low-weight and high-weight check-weigher with automatic rejection |
| Contact Parts Material | SS316 stainless steel with a sanitary surface finish |
| Non-Contact Parts | SS304 stainless steel with suitable engineering plastics |
| Control System | PLC with colour HMI from Delta, Siemens or Mitsubishi |
| Power Supply | 415 V AC, 3-phase, 50 Hz |
| Air Supply | 6 bar oil-free compressed air |
| Documentation | IQ, OQ and PQ support with CE and cGMP documentation; optional 21 CFR Part 11 support |
| Warranty | 12 months from the date of dispatch |
Frequently Asked Questions — Double Head Auger Powder Filling Machine
A Double Head Auger Powder Filling Machine is a high-speed version of an auger powder filler that uses two parallel auger dosing stations in a single frame. Each station fills one container at a time, doubling the output of a single-head machine to 30 to 60 containers per minute on the same footprint.
A Double Head Auger Powder Filling Machine works by indexing containers under two parallel auger stations. Twin servo motors drive each auger a programmed number of turns, dosing powder into both containers simultaneously. The two stations share a common hopper, dust extraction, and PLC + HMI control.
A Double Head Auger Powder Filling Machine runs at 30 to 60 containers per minute depending on dose, powder flow, and container size. For a 100 g dose with free-flowing powder, 50 to 60 containers per minute is typical. For larger 1 kg doses, expect 20 to 30 containers per minute.
The Double Head Auger Powder Filling Machine handles pharmaceutical powders from 5 g to 5,000 g with the right auger pitch. Common applications include protein powders, ORS, ayurvedic churnas, antibiotic dry syrups, vitamin blends, talcum, and nutritional supplement powders.
A servo-driven Double Head Auger Powder Filling Machine delivers ±0.5% to ±1% dose accuracy per head at steady state. Both heads are individually servo-controlled and recipe-managed, so accuracy is consistent from the first to the last container of the batch.
A Double Head Auger Powder Filling Machine in India typically ranges from ₹ 12 lakh for a standard servo model to ₹ 30 lakh for a GMP-grade line with check-weigher reject and IQ/OQ documents. Contact us with your powder, target dose, and output for a tailored quote.
A Single Head Auger Powder Filling Machine has one dosing station and runs at 10 to 30 containers per minute. A Double Head Auger Powder Filling Machine has two parallel dosing stations and runs at 30 to 60 containers per minute on a similar footprint, making it the right choice for high-volume production.
Yes. Pharma-grade Double Head Auger Powder Filling Machines are built with SS316 contact parts, sanitary tri-clamp fittings, a built-in HEPA-filtered dust extraction, and a contained enclosure. They support IQ/OQ documentation for WHO-GMP, cGMP, and USFDA plants.
A Double Head Auger Powder Filling Machine is used in pharmaceutical powder plants that fill protein powders, ORS, ayurvedic churnas, dry syrups, vitamin powders, talcum, and nutritional supplements. It is also used in contract manufacturing and 3rd-party pharma packaging units running long campaigns.
Our Double Head Auger Powder Filling Machine ships with a calibration certificate, SS316 material traceability, and a complete IQ/OQ protocol template. WHO-GMP, cGMP, and USFDA documentation packs are available on request, including DQ, IQ, OQ, PQ and 21 CFR Part 11 ready controls.
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