What is an ampoule washing filling sealing line?
An ampoule washing filling sealing line is a complete pharmaceutical production line that integrates three critical operations — ampoule washing (cleaning), liquid filling, and flame sealing — into a synchronized, GMP-compliant system. It also typically includes a sterilization tunnel, inspection machine, and labeling machine for a complete turnkey solution.
What is the price of an ampoule washing filling sealing line in India?
An ampoule washing filling sealing line price in India ranges from ₹15 lakhs for a basic semi-automatic setup (60–120 APM) to ₹1.5 crore+ for a fully automatic high-speed cGMP line (300–600+ APM), depending on output capacity, ampoule size range, number of filling heads, automation level, and GMP compliance requirements.
What ampoule sizes can your line process?
Our ampoule washing filling sealing line handles standard glass ampoule sizes from 1 ml to 30 ml (ISO Type B, C, and D). Standard sizes include 1 ml, 2 ml, 3 ml, 5 ml, 10 ml, 20 ml, and 25 ml. Custom sizes and OPC (One Point Cut) / score-ring ampoules are also supported.
What output speeds are available?
Our ampoule lines are available in output ranges of 60 APM (entry-level), 120 APM, 200 APM, 300 APM, and 600+ APM (high-speed). APM = ampoules per minute. Custom capacities can be engineered to match your production plan.
Is the line GMP / cGMP compliant?
Yes. Our complete ampoule washing filling sealing line is designed to meet cGMP, WHO-GMP, USFDA, EU-GMP, and MHRA requirements. All contact parts are SS 316L, filling is done under laminar air flow (LAF) / RABS, and full IQ/OQ/PQ validation documentation is provided.
What machines are included in a complete ampoule line?
A complete ampoule washing filling sealing line includes: (1) Ampoule Washing Machine, (2) Sterilization / Depyrogenation Tunnel, (3) Ampoule Filling & Sealing Machine, (4) Ampoule Inspection Machine, (5) Ampoule Labeling Machine, and (6) Interconnecting Conveyors. We supply complete turnkey lines.
What types of products can be filled in ampoules?
Our ampoule filling sealing line can fill sterile injectables (antibiotics, analgesics, vitamins), ophthalmic solutions, vaccines, biological products, hormones, diagnostic reagents, essential oils, and veterinary injectables. Both aqueous and oily products can be filled.
Do you provide nitrogen purging for ampoule filling?
Yes. Our ampoule filling machines include optional nitrogen (N₂) purging before and after filling to displace oxygen and prevent oxidation of sensitive injectable products. Inert gas blanketing (nitrogen or argon) can be integrated at filling and pre-sealing stages.
What sealing methods are available?
We offer two sealing methods: (1) Tip sealing — the ampoule neck tip is heated by gas burner and sealed by pulling/twisting. Suitable for 1–5 ml ampoules. (2) Pull sealing — the ampoule stem is heated and pulled to create a sealed tip. Both methods produce hermetic, leak-proof seals validated to USP standards.
Do you export ampoule lines outside India?
Yes. As an ampoule washing filling sealing line exporter based in Ahmedabad, Gujarat, we ship complete turnkey lines to 25+ countries including UAE, Saudi Arabia, Bangladesh, Sri Lanka, Nepal, Afghanistan, Egypt, Kenya, Nigeria, and other markets in Africa, the Middle East, and South-East Asia.
Do you provide IQ / OQ / PQ validation?
Yes, full IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification) documents are provided, along with factory acceptance test (FAT), site acceptance test (SAT), and media fill validation support for sterile manufacturing.
What is the delivery time for a complete ampoule line?
Standard ampoule line configurations are delivered in 8 to 12 weeks from the date of purchase order. Fully custom high-speed or USFDA-grade lines may take 14 to 20 weeks. We provide a detailed production and commissioning schedule after order confirmation.
