What is a bottle washing filling capping machine?
A bottle washing filling capping machine — also known as a 3-in-1 monoblock — is an integrated pharmaceutical machine that performs bottle washing, liquid filling, and cap sealing in a single compact unit. It eliminates inter-machine conveyors, saves floor space, and reduces contamination risk by keeping the container enclosed from wash to seal.
What is the price of a bottle washing filling capping machine in India?
Bottle washing filling capping machine prices in India range from ₹8 lakhs for a semi-automatic 4-head model to ₹40+ lakhs for a fully automatic GMP-compliant high-speed monoblock, depending on output capacity (BPM), number of filling heads, capping type (screw/ROPP/pilfer-proof), materials (SS 304/SS 316L), and automation level (PLC+HMI).
What output speeds are available for your monoblock machines?
Our bottle washing filling capping machines are available in output ranges of 30 BPM (entry-level), 60 BPM (standard), 90 BPM, 120 BPM, 150 BPM, and 200+ BPM (high-speed). Custom capacities can be engineered to match your filling line requirement.
What types of bottles can the 3-in-1 monoblock handle?
Our monoblock bottle washing filling capping machine handles round, square, flat, and oval bottles in glass, PET, HDPE, and PP materials. Standard size range is 30 ml to 1000 ml. Custom tooling for special sizes and shapes is available on request.
What types of liquids can be filled with this machine?
Our bottle washing filling capping machine can fill free-flowing liquids (syrups, oral liquids, water), semi-viscous liquids (shampoo, lotion, honey), and viscous liquids (oil, gel, paste) using volumetric, peristaltic, or piston-based filling systems depending on the application.
What capping types does the monoblock support?
Our 3-in-1 monoblock supports ROPP (Roll-On Pilfer Proof), screw cap, press-on cap, lug cap, flip-top cap, and dropper/pump cap types. Multi-format cap handling can be integrated with a single changeover kit.
Is the machine GMP compliant?
Yes. All our bottle washing filling capping machines are designed to meet cGMP, WHO-GMP, and USFDA requirements. Contact parts are SS 316L, surfaces are electro-polished to Ra ≤ 0.5 µm, and full IQ / OQ / PQ validation documentation is provided.
What is the advantage of a monoblock over separate machines?
A monoblock (3-in-1) offers several advantages over separate wash, fill, and cap machines: 40–60% less floor space, elimination of transfer conveyors, reduced contamination risk, lower overall cost, single PLC/HMI for all operations, fewer operators needed, and faster changeover between products.
Can the machine handle both glass and plastic bottles?
Yes, our bottle washing filling capping machine is designed to handle both glass and plastic (PET/HDPE/PP) bottles with appropriate changeover parts. Star wheels, guide rails, and wash nozzles are swappable to accommodate different bottle materials and shapes.
Do you export monoblock machines outside India?
Yes. As a monoblock machine exporter based in Ahmedabad, Gujarat, we ship to 25+ countries including UAE, Saudi Arabia, Bangladesh, Sri Lanka, Nepal, Afghanistan, Egypt, Kenya, Nigeria, and other markets in Africa, the Middle East, and South-East Asia.
Do you provide IQ / OQ / PQ documentation?
Yes, full IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification) documents are provided for pharmaceutical customers, along with factory acceptance test (FAT) and site acceptance test (SAT) protocols.
What is the delivery time for a monoblock machine?
Standard monoblock models are delivered in 6 to 8 weeks from the date of purchase order. Custom-engineered or high-capacity machines typically take 10 to 14 weeks. We provide a detailed production schedule with milestones after order confirmation.
